China Best Sales Friendly Coorperation High Pressor Piston Hydrogen Air Compressor for Fuel Cell Vehicles air compressor parts

Product Description

Ultra High Pressure Hydraulic/Piston/Diaphragm Hydrogen Compressor For Hydrogen Refueling Station

 

Product Description

 

Diaphragm Hydrogen Compressor :

The diaphragm compressor is driven by an electric motor, which rotates the crankshaft through a pulley. The reciprocating linear motion of the piston in the cylinder is achieved through a connecting rod, pushing the hydraulic fluid and causing the diaphragm to vibrate back and forth. Controlled by the intake and exhaust valves, each vibration of the diaphragm completes 1 intake and exhaust cycle.

 

During the operation of the diaphragm compressor, a small amount of hydraulic fluid in the cylinder leaks into the oil tank through the gap between the piston ring and the cylinder wall, as well as the groove. To compensate for this oil loss and ensure that the diaphragm tightly contacts the cylinder head surface at the end of the compressor stroke to discharge the compressed medium, the oil pump injects oil into the cylinder during the suction process of the diaphragm compressor. The amount of oil injected is slightly more than the leakage amount, and the excess oil flows back to the crankcase through a pressure control valve at the end of the compressor stroke.

 

Due to the complete separation of the cylinder and the hydraulic chamber by the diaphragm, the compressed medium does not come into contact with the hydraulic fluid, thereby avoiding contamination of the oil and ensuring the purity of the compressed medium.The cylinder, consisting of a cylinder head surface and the diaphragm, forms a closed cavity, thereby providing excellent sealing.

 

The diaphragm compressor is a special type of reciprocating compressor with high compression ratio, good sealing performance, and resistance to contamination from lubricating oil and other CHINAMFG impurities. It is suitable for compressing high-purity, rare and valuable, flammable and explosive, toxic and harmful, corrosive, and high-pressure gases.

Piston Hydrogen Compressor :

A piston hydrogen compressor is a type of compressor specifically designed for compressing hydrogen gas. It utilizes a piston-cylinder arrangement to increase the pressure of the hydrogen gas to the desired level.

 

The compressor consists of an electric motor that drives the piston through a crankshaft. As the motor rotates, the piston moves back and forth inside the cylinder, creating a reciprocating motion. This motion compresses the hydrogen gas, reducing its volume and increasing its pressure.

 

To ensure efficient compression and minimize leakage, the piston and cylinder are carefully designed with tight tolerances and high-quality sealing materials. The compressor may also incorporate valves to control the flow of hydrogen gas during the compression process.

 

Piston hydrogen compressors are commonly used in various applications that require the compression of hydrogen gas. This includes hydrogen fueling stations for refueling hydrogen-powered vehicles, hydrogen storage and distribution systems, industrial processes that use hydrogen, and research facilities working with hydrogen gas.
 

Hydraulic Hydrogen Compressor :
 

A hydraulic hydrogen compressor is a type of compressor specifically designed for compressing hydrogen gas using hydraulic power. It utilizes a hydraulic system to generate the necessary force for compressing hydrogen to higher pressures.

 

The compressor consists of an electric motor that powers a hydraulic pump. The hydraulic pump generates high-pressure hydraulic fluid that is then used to actuate a piston or a diaphragm. The piston or diaphragm, driven by the hydraulic pressure, compresses the hydrogen gas within a cylinder.

 

The advantage of a hydraulic hydrogen compressor is its ability to provide high compression ratios and operate at higher pressures efficiently. The hydraulic system allows for precise control of the compression process, enabling smooth and consistent compression of hydrogen gas.

 

Hydraulic hydrogen compressors are commonly used in various applications that require the compression of hydrogen gas. This includes hydrogen fueling stations, hydrogen storage systems, hydrogen production facilities, and industrial processes that utilize hydrogen.

 

It’s worth noting that safety considerations are crucial when working with hydrogen gas, and hydraulic hydrogen compressors must meet stringent safety standards. This includes proper ventilation, explosion-proof design, and adherence to strict handling procedures to ensure the safe and reliable operation of the compressor.

Technical Principle

Structure and Working Cycle of Diaphragm Compressor

Equipment Advantages

* Based on the unique membrane chamber design for hydrogen medium: The hydrogen compressor incorporates a specialized membrane chamber design that ensures efficient and safe compression of hydrogen. This design feature allows for the separation of hydrogen from other components, preventing contamination and ensuring the purity of the compressed hydrogen gas.

 

* Advanced explosion-proof design and warning system: The compressor is equipped with an advanced explosion-proof design that prioritizes safety in hydrogen-rich environments. It includes robust safety measures and protective mechanisms to mitigate the risk of explosions. Additionally, a comprehensive warning system is integrated to provide real-time alerts and notifications in case of any potential hazards or abnormal operating conditions.

 

* Comprehensive technical support for specialized customization: The manufacturer or supplier of the compressor offers comprehensive technical support to cater to specific requirements and customization needs. This ensures that the compressor can be tailored to the unique specifications and operational demands of the hydrogen refueling station. Expert technicians and engineers provide guidance, assistance, and expertise throughout the installation, commissioning, and maintenance processes.

 

* Intelligent IoT cloud monitoring and warning platform: The compressor is equipped with an intelligent Internet of Things (IoT) system that enables remote monitoring and control of its operation. This IoT platform leverages cloud-based technologies to collect and analyze data in real-time, providing valuable insights into the performance, efficiency, and condition of the compressor. It also incorporates a warning platform that utilizes advanced algorithms and predictive analytics to detect anomalies, deviations, or potential failures, enabling proactive maintenance and minimizing downtime.

Product Parameters

Compressor Model CMP-22(1.5-2.2)H2 CMP-45(1.5-2.2)H2 CMP-22(1.8-2.2)H2
Dimensions (mm) 6500x2800x2500 4500x2800x2500 4500x2800x2500
Application Range Hydrogen Refueling Main Station Hydrogen Production and Refueling Integrated Station Hydrogen Refueling Main Station
Compressed Medium High-Purity Hydrogen Gas High-Purity Hydrogen Gas High-Purity Hydrogen Gas
Explosion Protection Level Ex de mb px II CT4 Ex de mb px II CT4 Ex de mb px II CT4
Number of Compression Stages Two-stage or Three-stage Three-stage Two-stage
Number of Compression Systems Dual System Dual System Single System
Inlet Pressure (Mpa) 1.5~2.2 1.5~2.2 1.8~2.2
Inlet Temperature (ºC) <45 <45 <45
Maximum Discharge Pressure (MPa) 22MPa 45 22
Discharge Temperature (after cooling) (ºC) ≤35 ≤35 ≤35
Design Flow Rate (Nm3/h) ≥1000 (Inlet 2MPa, Outlet 20MPa) ≥500 (Inlet 1.6MPa, Outlet 45MPa) ≥1000 (Inlet 2.0MPa, Outlet 20MPa)
Main Motor Power (KW) 75×2 110 132
Total Power (KW) 160 120 142
Installation Method Skid-mounted Skid-mounted Skid-mounted
For more information, please contact us.

 

Product Advantages

1. Hydrogen Refueling Stations: These compressors are extensively used in hydrogen refueling stations to compress hydrogen gas for fueling hydrogen-powered vehicles. They play a crucial role in providing compressed hydrogen at high pressures to enable efficient and fast refueling of hydrogen fuel cell vehicles and other hydrogen-powered equipment.

 

2. Industrial Processes: Ultra-high pressure hydrogen compressors are utilized in various industrial processes that require compressed hydrogen gas. Industries such as chemical manufacturing, electronics, metallurgy, and energy utilize hydrogen in their operations. These compressors ensure a reliable and continuous supply of compressed hydrogen for process requirements.

 

3. Energy Storage Systems: Hydrogen is increasingly used as an energy storage medium, particularly in renewable energy applications. Ultra-high pressure compressors are employed to compress hydrogen for storage in high-pressure tanks or systems. This stored hydrogen can be later used for power generation or as a source of clean fuel.

 

4. Research and Development: In research laboratories and institutions, ultra-high pressure hydrogen compressors are utilized for experimentation, testing, and development of hydrogen-related technologies. They enable researchers to study the behavior and properties of hydrogen gas under high-pressure conditions, facilitating advancements in hydrogen fuel cell technology and other hydrogen-related applications.

 

5. Specialty Gas Applications: Certain industries and applications require high-purity hydrogen gas, such as in semiconductor manufacturing, calibration gases, and gas chromatography. Ultra-high pressure compressors are employed to compress hydrogen to the desired pressure and purity levels, ensuring the availability of high-quality hydrogen gas for these specialized applications.

 

6. Hydrogen Distribution and Storage: Compressors play a critical role in the distribution and storage of hydrogen gas. They are used to compress hydrogen for transportation in high-pressure cylinders or tube trailers, as well as for the compression of hydrogen for storage in high-pressure storage systems, such as hydrogen tube trailers or stationary hydrogen storage tanks.

 

 

 

Project Case

 

 

After-sales Service: Online Support, Video Technical Support
Warranty: 1 Year
Principle: Displacement Compressor
Application: High Back Pressure Type
Performance: Low Noise
Mute: Mute
Samples:
US$ 6500/Unit
1 Unit(Min.Order)

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Request Sample

Customization:
Available

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air compressor

Can Gas Air Compressors Be Used in Construction Projects?

Gas air compressors are widely used in construction projects due to their portability, versatility, and ability to provide the necessary compressed air for various applications. They are an essential tool in the construction industry, enabling the efficient and effective operation of pneumatic tools and equipment. Here’s a detailed explanation of how gas air compressors are used in construction projects:

1. Powering Pneumatic Tools:

Gas air compressors are commonly used to power a wide range of pneumatic tools on construction sites. These tools include jackhammers, nail guns, impact wrenches, concrete breakers, air drills, sanders, grinders, and paint sprayers. The compressed air generated by the gas air compressor provides the necessary force and power for efficient operation of these tools, enabling tasks such as concrete demolition, fastening, surface preparation, and finishing.

2. Air Blow and Cleaning Operations:

In construction projects, there is often a need to clean debris, dust, and dirt from work areas, equipment, and surfaces. Gas air compressors are used to generate high-pressure air for air blow and cleaning operations. This helps maintain cleanliness, remove loose materials, and prepare surfaces for further work, such as painting or coating.

3. Operating Pneumatic Systems:

Gas air compressors are employed to operate various pneumatic systems in construction projects. These systems include pneumatic control devices, pneumatic cylinders, and pneumatic actuators. Compressed air from the gas air compressor is used to control the movement of equipment, such as gates, doors, and barriers, as well as to operate pneumatic lifts, hoists, and other lifting mechanisms.

4. Concrete Spraying and Shotcreting:

Gas air compressors are utilized in concrete spraying and shotcreting applications. Compressed air is used to propel the concrete mixture through a nozzle at high velocity, ensuring proper adhesion and distribution on surfaces. This technique is commonly employed in applications such as tunnel construction, slope stabilization, and repair of concrete structures.

5. Sandblasting and Surface Preparation:

In construction projects that require surface preparation, such as removing old paint, rust, or coatings, gas air compressors are often used in conjunction with sandblasting equipment. Compressed air powers the sandblasting process, propelling abrasive materials such as sand or grit onto the surface to achieve effective cleaning and preparation before applying new coatings or finishes.

6. Tire Inflation and Equipment Maintenance:

Gas air compressors are utilized for tire inflation and equipment maintenance on construction sites. They provide compressed air for inflating and maintaining proper tire pressure in construction vehicles and equipment. Additionally, gas air compressors are used for general equipment maintenance, such as cleaning, lubrication, and powering pneumatic tools for repair and maintenance tasks.

7. Portable and Remote Operations:

Gas air compressors are particularly beneficial in construction projects where electricity may not be readily available or feasible. Portable gas air compressors provide the flexibility to operate in remote locations, allowing construction crews to utilize pneumatic tools and equipment without relying on a fixed power source.

Gas air compressors are an integral part of construction projects, facilitating a wide range of tasks and enhancing productivity. Their ability to power pneumatic tools, operate pneumatic systems, and provide compressed air for various applications makes them essential equipment in the construction industry.

air compressor

Can Gas Air Compressors Be Used for Natural Gas Compression?

Gas air compressors are not typically used for natural gas compression. Here’s a detailed explanation:

1. Different Compressed Gases:

Gas air compressors are specifically designed to compress atmospheric air. They are not typically designed or suitable for compressing natural gas. Natural gas, which is primarily composed of methane, requires specialized compressors designed to handle the unique properties and characteristics of the gas.

2. Safety Considerations:

Natural gas compression involves handling a flammable and potentially hazardous substance. Compressing natural gas requires specialized equipment that meets stringent safety standards to prevent leaks, minimize the risk of ignition or explosion, and ensure the safe handling of the gas. Gas air compressors may not have the necessary safety features or materials to handle natural gas safely.

3. Equipment Compatibility:

Natural gas compression systems typically include components such as gas compressors, gas coolers, separators, and control systems that are specifically designed and engineered for the compression and handling of natural gas. These components are built to withstand the specific demands and conditions associated with natural gas compression, including the high pressures and potential presence of impurities.

4. Efficiency and Performance:

Compressing natural gas requires specialized compressors that can handle the high-pressure ratios and volumetric flow rates associated with the gas. Gas air compressors are generally not designed to achieve the same compression ratios and performance levels required for natural gas compression. Using gas air compressors for natural gas compression would likely result in inefficient operation and suboptimal performance.

5. Regulatory Compliance:

Compressing natural gas is subject to various regulations and standards to ensure safety, environmental protection, and compliance with industry guidelines. These regulations often dictate specific requirements for equipment, materials, and operating procedures in natural gas compression systems. Gas air compressors may not meet these regulatory requirements for natural gas compression.

6. Industry Standards and Practices:

The natural gas industry has well-established standards and best practices for equipment selection, installation, and operation in gas compression systems. These standards are based on the specific requirements and characteristics of natural gas. Gas air compressors do not align with these industry standards and practices, which are essential for safe and efficient natural gas compression.

In summary, gas air compressors are not suitable for natural gas compression. Natural gas compression requires specialized equipment designed to handle the unique properties and safety considerations associated with the gas. Compressors specifically engineered for natural gas compression offer the necessary performance, safety features, and regulatory compliance required for efficient and reliable operation in natural gas compression systems.

air compressor

How Does a Gas Air Compressor Work?

A gas air compressor works by utilizing a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air can then be used for various applications. Here’s a detailed explanation of how a gas air compressor operates:

1. Gas Engine:

A gas air compressor is equipped with a gas engine as its power source. The gas engine is typically fueled by gasoline, diesel, natural gas, or propane. When the engine is started, the fuel is combusted within the engine’s cylinders, generating mechanical energy in the form of rotational motion.

2. Compressor Pump:

The gas engine drives the compressor pump through a mechanical linkage, such as a belt or direct coupling. The compressor pump is responsible for drawing in atmospheric air and compressing it to a higher pressure. There are different types of compressor pumps used in gas air compressors, including reciprocating, rotary screw, or centrifugal, each with its own operating principles.

3. Intake Stroke:

In a reciprocating compressor pump, the intake stroke begins when the piston moves downward within the cylinder. This creates a vacuum, causing the inlet valve to open and atmospheric air to be drawn into the cylinder. In rotary screw or centrifugal compressors, air is continuously drawn in through the intake port as the compressor operates.

4. Compression Stroke:

During the compression stroke in a reciprocating compressor, the piston moves upward, reducing the volume within the cylinder. This compression action causes the air to be compressed and its pressure to increase. In rotary screw compressors, two interlocking screws rotate, trapping and compressing the air between them. In centrifugal compressors, air is accelerated and compressed by high-speed rotating impellers.

5. Discharge Stroke:

Once the air is compressed, the discharge stroke begins in reciprocating compressors. The piston moves upward, further reducing the volume and forcing the compressed air out of the cylinder through the discharge valve. In rotary screw compressors, the compressed air is discharged through an outlet port as the interlocking screws continue to rotate. In centrifugal compressors, the high-pressure air is discharged from the impeller into the surrounding volute casing.

6. Pressure Regulation:

Gas air compressors often include pressure regulation mechanisms to control the output pressure of the compressed air. This can be achieved through pressure switches, regulators, or control systems that adjust the compressor’s operation based on the desired pressure setting. These mechanisms help maintain a consistent and controlled supply of compressed air for the specific application requirements.

7. Storage and Application:

The compressed air produced by the gas air compressor is typically stored in a receiver tank or used directly for applications. The receiver tank helps stabilize the pressure and provides a reservoir of compressed air for immediate use. From the receiver tank, the compressed air can be distributed through pipelines to pneumatic tools, machinery, or other devices that require the compressed air for operation.

Overall, a gas air compressor operates by using a gas engine to power a compressor pump, which draws in air and compresses it to a higher pressure. The compressed air is then regulated and used for various applications, providing a reliable source of power for pneumatic tools, machinery, and other equipment.

China Best Sales Friendly Coorperation High Pressor Piston Hydrogen Air Compressor for Fuel Cell Vehicles   air compressor partsChina Best Sales Friendly Coorperation High Pressor Piston Hydrogen Air Compressor for Fuel Cell Vehicles   air compressor parts
editor by CX 2023-10-26

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